Inline PCB Router PCB Depaneling with ESD ATPD panel forwarding
system, CW-F03
An on-line PCB which is specially used to cut PCBA
components(panel) into separate parts, featuring rail-mounted
structure without jig cutting. It can be put into production
immediately. Featuring ESD static monitoring, cutting stress
feedback, and automatic tool changing, it can reach a top speed of
60000 rotates. The control system developed on the basis of our RM
system can ensure customer’s rapid and accurate programming.
Machine Size:
Specification:
| Model | CW-F03 |
| Machine Size | 1000*1200*1533mm |
| Weight | Approx 1900kgs |
| Max PCB Size | 350*350mm |
| PCB Thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transmission direction | Left -> Right |
| Transmission speed | 1500mm/s(max)/adjustable |
| Feeding plate type | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication signal of upper and lower computers | SMEMA |
| PCB Positioning | Upper and lower guide rail clamping |
| Picking system | 360°rotary clamping system; 2 groups of vacuum suction nozzles at
most, 4 groups of ESD belt transportation/batch panel forwarding
units at most |
| Cutting spindl/speed | Germany KAVO, 60,000rpm/min |
| Cooling type | Air compression |
| ESD monitoring | Yes |
| Automatic tool change | Yes |
| Cutting stress feedback | Yes |
| Break blade check | Yes |
| Cutting speed | 1-200mm/s |
| Cutting accuracy | ±0.5mm |
| Repeat positioning accuracy | ±0.01mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation/batch panel forwarding unit |
| Waste collection type | Out off the track |
| Procedure programming | GERBER drawing import/Editing program through visual system |
| Air supply | 5-8kg/cm2 |
| Power supply | AC380V±5%, 50/60Hz, 3KW |
Advantages:
Super Vision System
A precise machine visual system which consists of German imagining
industrial camera, Moritex Lens and measurement-level light source;
it
supports all functions of machine calibration, compensation and
positioning, featuring highstablility and anti-disturbance
capacity.
Automatic tool changer
The standard tool changer supports three kinds of 3.175mm tools,
each of which has a top loading Capacity of 10 ones. It is combined
with precise clamping system and lifting system; three axes -X1,Y1
and Z1 of the cutting mechanism can realize tool changing.
High reliability cutting system
Germany KAVO high-speed principal axis with a top speed of 60000
rotates, featuring ESD static voltage monitoring and the functions
of cutting stress feedback and automatic tool changing.
ESD ATPD panel forwarding system
Panel forwarding solution 1: the cut PCB will be delivered by
clamping system to belt transmission line, and then sent by ESD
transmission line via machine into assembling line, or be picked up
and loaded into product case by customized manipulator solution.
Panel forwrding solution 2: use batch panel forwarding unit ARM-1
dismantle belt transmission line from machine, insert panel
forwarding unit from behind the machine, and directly load the
panel into blister box in ARM-1 via clamping system. The solution
is featured By simplicity and convenience.
